Hydrogen Fuel Cell Powertrains

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Format: 100% Online | Total Hours: 6-hour online course 
Platform: Blackboard

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Course Overview

This course provides a comprehensive introduction to hydrogen fuel cell powertrains, using real-world examples such as the Toyota Mirai, Hyundai models, and commercial fleets. Participants will explore key components including the fuel cell stack, membrane layers, hydrogen tanks, and associated EV systems. The course covers startup and shutdown procedures, with a focus on hydrogen purge safety and potential hazards from residual gas. Learners will examine power and energy flow, thermal management, electrical isolation, and system operating temperatures. Attention is given to the energy management strategies, common failure modes like catalyst degradation and pinhole leaks, and the role of sensors and actuators in ensuring safe, efficient operation. Safety considerations, such as hydrogen leak detection and high-flammability hazards, are addressed throughout.

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What You’ll Learn

• Identify the major components of a hydrogen fuel cell powertrain
• Describe how hydrogen fuel cells generate power and manage energy flow
• Understand safe startup/shutdown procedures, including hydrogen purging
• Recognize key safety features like leak sensors and electrical isolation
• Explore cooling systems and thermal management strategies
• Identify common failure modes like catalyst degradation and mechanical faults

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Course Modules Include

1. Introduction to FCEVs
2. Chemistry of Fuel Cells
3. Fuel Cell Stack & Subsystems
4. Power & Energy Flow Management
5. Cooling Systems
6. Sensors & Actuators
7. Failure Modes
8. Safety