EV SWITCH Lab

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Format: In-Person, Hands-On | Total Hours: 40
Maximum Enrollment: 12 participants

Location: Schoolcraft College
Manufacturing & Engineering Center (MEC)
13001 Merriman Road, Livonia, MI 48150

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Course Overview

This immersive, hands-on course gives participants direct experience working with the electrical systems of an electric vehicle. Using the SWITCH Lab platform, students will assemble, wire, program, and troubleshoot EV systems while practicing high-voltage safety protocols. This lab-based training is ideal for those entering or transitioning into electric vehicle maintenance and diagnostics.

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What You’ll Learn

• Identify and explain key EV components and their functions
• Practice OSHA/ASE-compliant high-voltage safety procedures
• Interpret wiring diagrams and program EV control systems
• Troubleshoot issues using real-time data from the Battery Management System (BMS)
• Assemble and configure the battery system and motor controller
• Understand different types of EV charging systems

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Course Modules Include

1. Introduction & Safety Procedures
2. EV Components & Battery Build
3. SWITCH Vehicle Build (Low & High Voltage Wiring)
4. Battery Configuration, Programming & Testing
5. Final Troubleshooting, Test Driving & Disassembly
6. Wrap-Up & Relay Box Review

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Who Should Enroll

• Technicians from OEMs or automotive companies transitioning to EV work
• Employees undergoing upskilling in EV diagnostics and maintenance
• Technical professionals seeking hands-on EV system experience

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Assessment & Activities

• Safety training and component lectures
• Electrical system wiring in lab
• Battery build, programming, and BMS analysis
• Real-time troubleshooting and test drives
• Final evaluation and instructor feedback

All SWITCH components, safety gear, and equipment are provided.

After many years in the automotive industry, Gerald brings real-world experience and technical expertise to our EV SWITCH Lab. He is also the lead automotive instructor at Plymouth Canton High School, where he guides students through hands-on automotive training. He also serves as the Career and Technical Education (CTE) department lead, helping to shape the school’s broader CTE efforts.

His passion for advancing automotive education led him to introduce SWITCH vehicles into the classroom, giving students direct experience with electric vehicle technology. Under his leadership, the program has become the Midwest hub for SWITCH instructor training, supporting educators across the region in preparing the next generation of skilled technicians.